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CW Journal
: Spring 04 : Working in Harness
In the Taliaferro-Cole Shop, from left, Eric Myall,
Jim Kladder, Jim Leach, and Jay Howlett make and repair saddles and harnesses.
Click image to enlarge |
The Saddler's Shop
Text by Ed Crews
Photos by Dave Doody
A skillful saddle and harness maker with an ingratiating
manner and a head for business could earn an excellent living in colonial America.
His clients typically were rich and typically wanted the best. In the
eighteenth century, supplying "the best" to the equestrian set usually meant
comfortable profits.
For that you have the word of Jim
Kladder, who oversees saddle and harness making in Colonial Williamsburg's
Taliaferro-Cole Shop. Kladder says: "Horses were not as common as people think.
They were expensive. Originally, owners had to import them, as they weren't
native to this part of the world. The more horses you owned, the more the costs
went up. Some Virginia planters had as many as six horses. Owners kept horses
for various reasons, like riding, racing, and breeding. Almost always, saddle
makers dealt with the 'carriage trade.'"
In British North America, customer
relations were a function of personality and the ability to "read" people. And,
like all eighteenth-century crafts, mastering the skills to produce saddle and
harness, the system of straps connecting an animal to a vehicle, was the
product of a lengthy apprenticeship in cutting, stitching, and assembly that
usually began around age thirteen.
Jim Kladder stitches a piece, a finished lady's sidesaddle in the
foreground. Few women, and those only of the highest class, rode.
Click image to enlarge |
Among the skills the apprentice had to master were the uses
of the special knives saddle makers cut leather with. The round knife, which
has a half-moon blade, was particularly versatile and important. According to
Colonial Williamsburg apprentice Jay Howlett, it still is.
"I often tell visitors I have
three tools that I use on every job. The stitching awl, round knife, and
dividers," Howlett says. "The round knife is a bit tricky at first but
irreplaceable once you are accustomed to it."
Craftsmen cut leather following
measurements or a pattern. Shop masters zealously guarded their patterns
because they set his goods apart from the competition's. Patterns typically
were made of wood or leather, and occasionally from paper, which was expensive.
Masters started apprentices on small jobs working with small pieces of leather.
That kept expenses low when the inevitable early learning mistakes occurred.
Apprentices began their training
in stitching by producing the thread that a shop would use. It often was made
from flax or hemp, which was coated with beeswax. Craftsmen used steel needles
as well as tools that could punch holes in leather or slit the material. They
also employed a "clam," a clamp that held leather, but left hands free to
stitch. When it came to stitching leather, craftsmen often worked hard to
produce a neat and attractive effect known in the trade as "finish." Finish
reflected pride of craft, skill, and a thorough knowledge of the material.
Saddlers did not make the wooden
tree or frame—the skeleton—of the saddle. They came from frame makers who lived
in the colonies, or England, concentrated in Lancaster. English producers
considered beech wood particularly fine saddle-tree material. Frame makers
covered the tree with cheesecloth to prevent spitting. Saddle makers bought the
frames and assembled the components on them. That assembly added up to a
product.
An accomplished saddle and harness maker needed a deep,
intuitive understanding of leather. This knowledge, known as a "good hand," was
not so much learned as absorbed. The absorption could take years and could
require a leather craftsman to handle hundreds, maybe thousands of hides. The
hides could vary in appearance, strength, and grain, depending on the animal
and the tanning. Leather could be stiff or soft, smooth or rough, waterproof or
absorbent. Colors varied from white to red, black, and tan. Dyes could expand
the palette. An apprentice came to appreciate the potential in each piece of
leather he touched.
Using a double creasing iron, Myall adds an ornamental line to a harness strap. When heated, the iron leaves a dark line in its wake.
Click image to enlarge |
Leach hammers a pricking iron with a mallet, marking the
indentations where stitches will go.
Click image to enlarge | 
On the pigskin handle of a long driver's whip for a two- or
four-horse carriage, Kladder smooths the stitched seam with a piece of
bone.
Click image to enlarge |
Howlett "round closes" a fire bucket with an awl and thread made
from hemp. A flexible boar's bristle is attached to the end of each thread to
help stitch through the tough leather.
Click image to enlarge |
With an appreciation for a piece
of leather's potential uses, a craftsman would know what type of hide to employ
for a particular product. For example, hunters bounding through fields and
forest wanted a "good seat" that helped them stay in the saddle. Hog skin was
appropriate because its texture provided a good grip. Steer hide was less
desirable as it became slick with use.
There were sidesaddles for
ladies, postilions used by carriage drivers, portmanteaus for luggage, and
racing saddles with pockets to add weights to handicap jockeys.
Making and repairing saddles and
harnesses could provide success and status for the right fellow. Alexander
Craig, one of the most successful craftsmen in the history of Williamsburg, was
such a man.
Believed to be from Aberdeen, Scotland, Craig appeared in
Williamsburg records during 1748, and died in 1776. He took a wife, and they
brought six daughters into the world, all of whom married well. He enjoyed a
reputation as an energetic and honest entrepreneur. Historians know a lot about
Craig because his ledger and order book survive.
About 60 percent of Craig's work
involved repairing saddles and harnesses. He also sold imported goods, ran a
carting business, and made such items as collars for dogs, bear, and deer.
Today, much of Colonial
Williamsburg's interpretation of the saddler's craft is based on information
about Craig, Kladder says. At the Taliaferro-Cole Shop, Kladder, apprentice Howlett, and
journeymen Jim Leach and Eric Myall have created an atmosphere that might make
Craig or any eighteenth-century master feel at home the moment he walked in the
door.
He'd notice the tools he used,
rolled-up hides, finished and partially finished leather goods, and scrap
baskets filled with bits of leather, because nothing is wasted. For that
matter, a modern day maker of saddles and harness probably would feel the same
way, because little has changed in the trade during the past two centuries.
"Saddles still are made by hand
today," Kladder says. "The tools are virtually the same. Saddles and harnesses
simply do not lend themselves to industrial production."
With traditional tools,
techniques, and materials, the shop's craftsmen produce goods for other
museums, as well as Colonial Williamsburg. They've made items for Mount Vernon,
the Museum of the American Frontier, Patrick Henry's home, Red Hill, and the
Ronald Reagan Presidential Library and Museum.
The shop works closely with
Colonial Williamsburg's coach and livestock program, and has produced harnesses
for two riding chairs manufactured by the wheelwrights. It also makes items for
other Historic Area trades, including leather parts for bellows, lathe belts,
and aprons. Repairs go on throughout the year, but the shop does most
maintenance and production during the first quarter.
Howlett says he is attracted to
the variety of the work and the detailed execution that comes from research and
hands-on experience. Leach likes the connection to master craftsmen of the
past. "I enjoy more than anything being able to examine original pieces and
then being able to make an exact copy using the same methods as our
predecessors," he says "It keeps you motivated, going, and eager for more."
Kladder has another reason.
"Williamsburg is a great place to practice the craft. Look outside," he says,
pointing out the window over his workbench at a carriage rolling down Duke of
Gloucester Street, "and you can see your handiwork every day."
Typical saddle shop items found resting on the work bench include, from left to right, a finished spyglass case, wax for coating thread, a felt core for a child's "trap ball," and plenty of awls.
Click image to enlarge |
Working with a saddle tree, saddlers construct the center padding of a saddle, ensuring a comfortable seat for the rider.
Click image to enlarge |
Products of the saddler include a "pistol bucket" or saddle holster, and whip handles.
Click image to enlarge |
Ed Crews contributed to the winter 2003-2004 journal a
profile of the foundry trade and an article on tavern music.
For further reading:
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